A woven label (also called a woven tag) is produced using special weaving machines that interweave fine yarns in a dense pattern to permanently and reliably display text, logos, or designs. These labels are often used in clothing, textiles, or accessories. Here is a brief overview of the manufacturing process:
1. Digitization and Pattern Creation
• The design is converted into a file that controls the weaving machine using specialized software. This file is also called a "weaving template".
2. Setting up the weaving machine: Selection of materials
• For the production of the label, the necessary yarns in the required colors and yarn thicknesses are selected and the weaving machine is loaded with them.
3. Weaving Process
• During the weaving process, the yarns are interwoven according to the weaving pattern. This creates long strips consisting of several labels placed side by side.
4. Cutting
• The webs are cut into individual rolls using ultrasound.
5. Cutting and Folding
• For the subsequent cutting and folding process, individual label strips are joined together, and the cutting and folding machine is loaded with the resulting roll.
• In this process, individual labels are produced from the roll, which are cut individually, folded in the middle, or folded at the ends, as required.
• Further processing steps such as adhesive coating, die-cutting, laser cutting, bonding, and overlocking are optional but are not described here.
6. Packaging
• Labels can be supplied on a roll or individually packaged.